Custom commercial led sign letters waterproof outdoor frontlit metal channel letters shop signage

by wangAllen on October 10, 2025

Rimless frontlit channel letters are a type of illuminated 3D signage used for commercial branding, typically mounted on building exteriors or storefronts. Unlike traditional channel letters with a metal trim securing the face, rimless letters have a cleaner, more modern appearance, thanks to an acrylic face that is flush-mounted directly to the letter body without a metal border.

Construction Details:

1. Letter Face
1) Material: High-impact acrylic (usually 3mm–5mm thick)
2) Color: Customizable to brand colors; can be translucent for LED diffusion
3) Finish: Can be matte, gloss, or even custom printed
4) Mounting Style: Glued or laser-bonded directly to the returns (sides), with no rim around the edges

2. Letter Returns (Sides)
1) Material: Aluminum or stainless steel (standard), often 1"–5" deep
2) Color: Powder-coated or painted to match brand colors or face
3) Role: Encloses the sides of the letter and holds the face in place

3. Back (Letter Can)
1) Material: Aluminum or composite metal panel
2) Function: Houses and protects internal LED modules
3) Mounting: Flush mount to wall or raceway mount (optional for ease of installation)

4. Lighting (Illumination)
1) Type: LED strips or modules (energy-efficient, long-lasting)
2) Placement: Installed inside the can to shine directly outward through the acrylic face
3) Effect: Creates bold, bright illumination from the front — highly visible at night

Design Features & Options
1) No visible trim cap (unlike standard front-lit letters)
2) Laser-cut or CNC-routed for precision
3) Optional halo/backlit combinations available
4) Face can be flat, beveled, or contoured

Advantages
1) Modern Look: Sleek, minimalistic appearance ideal for contemporary branding
2) Bold Illumination: Full-face lighting offers high visibility day or night
3) Customizable: Nearly unlimited font, color, and size options
4) Weather-resistant: Durable for outdoor use in rain, sun, and snow
5) Low Maintenance: LEDs last 50,000+ hours with minimal upkeep
6) Energy-Efficient: Uses significantly less power than neon or fluorescent lighting

✨ WhatsApp: +1(646) 418-9907
✨ Email: heidi@sunsignad.com